AddressAuf dem Reeg 7 - 53343 Wachtberg
Call us+49 228 3298616 / +49 163 3298616
Contact us[email protected]
Small series require expertise, precision, and a flexible in-house organization.
We at Nestech have been supporting our customers for over 20 years with custom solutions for component manufacture, including in tiny volumes.
Where many manufacturers refuse small series, we have made them our point of strength by optimising each step in the process to offer high quality, speediness, and freedom in design: advanced technologies and flexibility, which only a craft business can offer, are our difference-makers.
All machining processes are performed in our factories, which ensures full control over quality and delivery times. We can manufacture custom-made laminations, stator and rotor laminated cores in a short time and with any kind of geometries, even very complex and challenging.
We can offer:
- quantity, from just a single up to a few hundred;
- strict tolerances, including on small volumes;
- special pre-insulated materials (e.g. backlack, low Gauss magnetic induction);
- full batch traceability, sampling and post-production support.
Our service is ideal for:
R&D
DEPARTMENTS
needing to build test and pre-series prototypes of components intended for new motors or gensets, before series production
MANUFACTURERS OF ELECTRIC MOTORS OR SPECIAL TRANSFORMERS
making custom or out-of-standard models in small quantities and with one-off technical specifications
STAMPING COMPANIES
in need of building prototypes or pre-series productions before defining the final geometry of motor laminations or laminated cores
INDUSTRIAL MAINTENANCE
OR REPAIR COMPANIES
asking for unique pieces or out-of-production spare parts to revamp old machinery
What we do
- Fast manufacture of laminations, based on CAD drawings
- Manufacture of complete magnetic laminated cores (rotors and stators), in small quantities as well
- Functional prototypes for hardware testing, including complex geometries
- Manufacture of special alignment, stacking and bonding, or welding equipment
- Management of innovative materials, such as thin magnetic steels (e.g. NO10, NO20, NO27).
WHY NESTECHBenefits:
- We manufacture each and every component in-house, thus significantly reducing the delivery times.
- Our flexibility is such that we can change over to new geometries, materials or specifications from batch to batch in a bunch of days.
- We offer reduced initial costs as no investment is required for stamping tools or any expensive equipment.
- Small series production means no need to manufacture, warehouse and manage overstocking: only what the customers need is made, when they need it.
- Our high-precision, laser cutting systems contribute to keeping high qualitative standards in small series productions too.
Specialising in pre-series
The bridge between prototyping and production
Pre-series are a key intermediate step between prototyping and final production. At Nestech, we manufacture pre-series batches to test component performances in real conditions, to optimise production processes, and to validate every detail before starting production. This approach helps our customers identify potential criticalities in advance, reduce waste, and put more reliable and performing products on the market.
Changes during production process
Changes are quite frequent in the framework of small series and pre-series production, including at the production stage.
The main reasons for changes include design updates after functional testing, optimisation requested by the R&D department, feedback from critical tolerances or interferences that were not contemplated during simulations.
Nestech is structured to manage these changes easily: in-house production, the use of advanced technologies and CAD-controlled laser cutting equipment enable us to quickly adjust the production parameters, thus offering service continuity, precision and short response times.
Support and assistance
Every project deserves special care. This is why we at Nestech offer a technical support service specifically intended for each process stage: from initial analysis to delivery of small series batches. We assist customers in understanding their needs, reproducing complex geometries, even without a drawing, and putting forward functional solutions, even for special, out-of-date or out-of-production motors.
We ensure:
- Quick and clear answers
- Quick customized quotes
- Consulting to optimize materials and technologies according to the required performances
FAQ - Frequent Ask Questions
1. Which materials can you use for small series productions?
Any material the customer may require and use at a later stage for series production.
2. What are the minimum and maximum amounts of pieces required for small series production?
From 1 to 1000 pieces.
3. How quick can you deliver a small series batch?
The minimum lead time is 1 week.
4. Can changes be made to the project during production?
Yes, they can. We are structured to manage changes with ease during the production process thanks to in-house production, the use of advanced technologies, and CAD-controlled laser cutting equipment.
5. Do you provide technical documentation and production control reports?
Yes, we do, upon request.
4 REASONS TO CHOOSE US
Why Nestech?
Tailor-made solutions
for the customer
We manufacture tailor-made parts in the R&D, industrial production, Repair and Service activities.
Cutting-edge
technology
We are equipped with last generation machinery park to guarantee state-of-the-art products.
Innovation
and sustainability
We are committed to reducing the environmental impact of our production through the adoption of cutting-edge technologies and eco-sustainable practices.
Fast and flexible
service
Short lead times, as no initial investment in stamping tools is required.
INFORMATION REQUESTConsult Our Experts
For specific requests or urgent matters, our technical team is at your disposal.
your partner in the design and
development of electric motors.
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